Ferris Industries IS1500Z User Manual

5100792Revision 01Rev. Date: 9/2006TP 100-7305-01-15-FFerris Industries5375 North Main StreetMunnsville, NY 13409800-933-6175IS1500Z SeriesZero-Turn R

8www.ferrisindustries.comSafetySafety Rules & InformationSERVICE AND MAINTENANCETo avoid personal injury or property damage, useextreme care in ha

9SafetySafety Rules & Information27. Models equipped with an engine radiator:WARNING: Stored energy device. To preventserious bodily injury from h

10www.ferrisindustries.comSafetyINSPECT BUCKLE& LATCHINSPECT WEBBINGSafety Rules & InformationWARNINGFailure to properly inspect and maintain

SafetyIdentification NumbersIdentification NumbersSSAAMMPPLLEEWhen contacting your authorized dealer forreplacement parts, service, or information you

12www.ferrisindustries.comSafetySAFETY DECALSThis unit has been designed and manufactured toprovide you with the safety and reliability you wouldexpec

13SafetySafety Icons & Interlock SystemSAFETY INTERLOCKSYSTEMThis unit is equipped with safety interlock switches.These safety systems are present

14www.ferrisindustries.comControlsCONTROL FUNCTIONSThe information below briefly describes the function of individual controls. Starting, stopping, dr

Fuel Tank CapTo remove the cap, turn counterclockwise.Fuel Level GaugeDisplays the fuel level in the tank.Features & Controls15ControlsParking Bra

16www.ferrisindustries.comOperationGENERAL OPERATING SAFETYBefore first time operation:• Be sure to read all information in the Safety andOperation se

WARNINGIf you do not understand how a specific controlfunctions, or have not yet thoroughly read theFEATURES & CONTROLS section, do so now.Do NOT

WARNINGEngine exhaust from this product containschemicals known, in certain quantities, to causecancer, birth defects, or other reproductive harm.Than

OperationZERO TURNDRIVING PRACTICEThe lever controls of the Zero Turn rider areresponsive, and learning to gain a smooth andefficient control of the r

ADVANCED DRIVINGExecuting an End-Of-Row ZeroTurnYour Zero Turn Rider’s unique ability to turnin place allows you to turn around at theend of a cutting

20www.ferrisindustries.comOperationMOWING1. Engage the parking brake. Make sure the PTOswitch is disengaged, the motion control levers arelocked in th

21OperationWhen and How Often to MowThe time of day and condition of the grass greatlyaffect the results you’ll get when mowing. For the bestresults,

Figure 12. Trailer Weight RecommendationsA. Clevis PinB. ClipATTACHING A TRAILERThe maximum weight of a towed trailer should be lessthan 200 lbs (91kg

23OperationWARNINGAVOID SERIOUS INJURY OR DEATH FROMROLL OVER:Keep roll bar in the raised position and useseat belt.THERE IS NO ROLL OVER PROTECTION W

24www.ferrisindustries.comOperationSTORAGETemporary Storage (30 Days Or Less)Remember, the fuel tank will still contain somegasoline, so never store t

25MaintenanceMAINTENANCE SCHEDULEThe following schedule should be followed for normal care of your rider and mower. You will need to keep arecord of y

26www.ferrisindustries.comMaintenanceTire PressureFront 25 psi (1,72 bar)Rear 15 psi (1,03 bar)Figure 14. Checking Tire PressureCHECK TIRE PRESSURESTi

27MaintenanceRegular MaintenanceLUBRICATIONLubricate the unit at the locations shown in Figures16 through 19 as well as the following lubricationpoint

Table of ContentsSafety Rules & Information ...2Identification Numbers ...11Safety

28www.ferrisindustries.comMaintenanceRegular MaintenanceFigure 21. Battery CompartmentA. Positive (+) Cable & TerminalB. Negative (-) Cable &

29MaintenanceRegular MaintenanceFigure 23. Balancing The BladeFigure 24. Installing The BladeA. Blade BoltB. Flat WasherNailSERVICING THE MOWER BLADES

30www.ferrisindustries.comTroubleshootingTROUBLESHOOTINGWhile normal care and regular maintenance willextend the life of your equipment, prolonged orc

31TroubleshootingRider Troubleshooting Continued.PROBLEM CAUSE REMEDYEngine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockw

32www.ferrisindustries.comTroubleshootingTROUBLESHOOTING COMMON CUTTING PROBLEMSPROBLEM CAUSE REMEDYStreaking. 1. Blades are not sharp. 1. Sharpen you

33Troubleshooting, Adjustment & ServiceSEAT ADJUSTMENTSee Figure 25. The seat can be adjusted forward andback. Move the lever towards the left, po

34www.ferrisindustries.comTroubleshootingTroubleshooting, Adjustment & ServiceFigure 28. Parking Brake AdjustmentA. Brake SpringB. Adjustment NutP

35TroubleshootingTroubleshooting, Adjustment & ServiceREAR SUSPENSION ADJUSTMENTThe shock assembly can be adjusted in two ways toallow the operato

36www.ferrisindustries.comTroubleshootingTroubleshooting, Adjustment & ServiceWARNINGTo avoid serious injury, perform adjustmentsonly with engine

37TroubleshootingTroubleshooting, Adjustment & ServiceFigure 32. Neutral Spring Return AdjustmentA. ClevisB. Jam NutC. Neutral Return RodRETURN-TO

2www.ferrisindustries.comSafetySafety Rules & InformationOperating SafetyCongratulations on purchasing a superior-quality piece of lawnand garden

38www.ferrisindustries.comTroubleshootingTroubleshooting, Adjustment & ServiceMOWING HEIGHT ADJUSTMENTThe cutting height adjustment pin (A, Figure

39TroubleshootingTroubleshooting, Adjustment & ServiceDECK LEVELING ADJUSTMENT1. Park machine on a flat, level surface. Disengagethe PTO, stop the

40www.ferrisindustries.comTroubleshootingTroubleshooting, Adjustment & ServiceHYDRAULIC PUMP DRIVE BELTREPLACEMENT1. Park the tractor on a smooth,

41TroubleshootingTroubleshooting, Adjustment & ServiceFigure 42. Mower PTO Belt RoutingA. Spindle PulleyB. PTO Drive BeltC. Spring-loaded Idler Pu

42www.ferrisindustries.comTroubleshootingTroubleshooting, Adjustment & ServiceBATTERY SERVICEChecking Battery VoltageA voltmeter can be used to de

43TroubleshootingTo StarterSwitchStartingVehicleBatteryTo GroundTo Starter SwitchDischargedVehicle BatteryEngineBlockTHIS HOOK-UP FOR NEGATIVE GROUND

44www.ferrisindustries.comSpecificationsENGINE:19 HP* KawasakiMake KawasakiModel FH580VHorsepower 19 @ 3600 rpmDisplacement 35.7 Cu. in (585 cc)Electr

Thank you for purchasing Ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains allthe i

Ferris Industries5375 North Main StreetMunnsville, NY 13409800-933-6175www.ferrisindustries.comIS1500Z SeriesZero-Turn Riding MowerOPERATOR’SMANUALENG

3SafetySafety Rules & InformationSlope OperationOperation on slopes can be dangerous. Using the unit on a slopethat is too steep where you do not

4www.ferrisindustries.comSafetyRoll Bar UseKeep the roll bar in the raised position and fasten theseat belt. There is no roll over protection when the

5SafetySafety Rules & InformationEnclosed AreasOnly operate this unit outdoors andaway from unventilated areas such asinside garages or enclosed t

6www.ferrisindustries.comSafety2. Mow only in the daylight or with good artificiallight, keeping away from holes and hiddenhazards.3. Be sure all driv

7SafetySafety Rules & Information23. Use care when approaching blind corners, shrubs,trees or other objects that may obscure vision.24. To reduce